Heavy Timber Trusses
Heavy Timber Trusses
Strong, Timeless, and Engineered for Beauty and Performance
Heavy timber trusses are among the most striking and structurally reliable roof framing systems used in residential, commercial, and institutional construction. Whether you’re building a lodge, a custom home with exposed timber architecture, a barn, or a church, heavy timber trusses deliver both functional strength and unparalleled aesthetic appeal.
In this guide, we’ll cover everything you need to know: what heavy timber trusses are, how they differ from steel and light wood trusses, common wood species, typical spans, joinery types, how glulam compares to solid sawn timbers, the engineering and fabrication process, and a robust FAQs section below to answer your most pressing questions.
What Is a Heavy Timber Truss?
A heavy timber truss is a load-bearing structural framework made from large wood members (typically 4” nominal thickness and above) arranged in triangulated patterns. The truss transfers roof and floor loads to supporting walls or columns, efficiently spanning broad areas without interior supports.
Unlike stick framing or lightweight trusses, heavy timber trusses use substantial lumber—often visible from the interior—making them both functional and architectural features.
Key characteristics of heavy timber trusses:
- Large cross-sectional lumber — generally over 4×6 inches, often 8×8, 10×10, 12×12 and larger.
- Triangulated geometry — triangles distribute loads efficiently and resist deformation.
- Exposed visual appeal — selected for both engineering and aesthetics.
- Durable performance over time — heavy timber resists fire differently than steel, and ages gracefully when detailed correctly.
Heavy Timber vs. Steel Trusses vs. Light Wood Trusses
Understanding the differences between these structural systems helps in selecting the right solution for your project.
Heavy Timber Trusses
- Material: Solid wood or engineered wood (glulam)
- Appearance: Natural, warm wood tones; ideal for exposed interiors
- Weight: Heavier than light wood trusses, lighter than steel
- Fire Performance: Char layer can protect inner wood in certain fires
- Cost: Moderate to high depending on complexity
Steel Trusses
- Material: Structural steel sections
- Appearance: Industrial, often concealed or paired with wood cladding
- Strength: High tensile strength; excellent for ultra-long spans
- Fire Protection: Requires specific coatings or encapsulation for fire ratings
- Cost: High fabrication and erection costs in many markets
Key differences: Steel can achieve longer spans for the same depth, but lacks the natural look of timber. Heavy timber trusses often integrate better in architectural spaces where wood is a defining aesthetic.
Light Wood Trusses
- Material: Dimensional lumber (2×4, 2×6)
- Appearance: Typically covered with drywall; not architectural
- Cost: Lower cost and faster to install
- Span Limits: Effective for many residential roofs but limited compared to heavy timber
Key differences: Light wood trusses are common in tract housing, less costly but not designed for exposed architectural features or very long spans under heavy loads.
Common Wood Species for Heavy Timber Trusses
Choosing the right wood species affects strength, availability, cost, and appearance.
Douglas Fir (DF)
- Strength: Excellent structural properties
- Use: Heavy timber, glulam, exposed trusses
- Appearance: Rich grain and color; attractive finish
Spruce-Pine-Fir (SPF)
- Strength: Good structural performance, easy to work with
- Use: Economical heavy timber applications
- Appearance: Lighter color; often finished with stain or clear coats
Southern Yellow Pine (SYP)
- Strength: High density and stiffness
- Use: Heavy framing, beams, and trusses
- Appearance: Strong grain and color contrast
Cedar
- Strength: Moderate strength, excellent decay resistance
- Use: Specialty projects with high aesthetic or exterior exposure
- Appearance: Aromatic, stable wood with rich tones
Joinery Types: Traditional and Modern
The way a heavy timber truss is connected greatly influences performance and appearance.
Mortise & Tenon
- Traditional wood joinery
- A tenon (projection) fits into a mortise (cavity)
- Often pinned with hardwood or steel pegs
- Advantages: Authentic, traditional look; excellent durability
Dovetail & Scarf Joints
- Used for lengthening timbers or specific architectural connections
- Advantages: Strong, precise wood-on-wood fit
Steel Knife Plates & Gussets
- Steel plates embedded into timber faces
- Advantages: Efficient, repeatable fabrication; high strength
- Common in modern timber framing
Bolted Connections
- Timber members bolted together with structural bolts
- Advantages: Ease of assembly, adjustable
Each method has pros and cons in appearance, cost, and structural behavior. Your engineer and fabricator will recommend the best approach based on design and load requirements.
Use Cases for Heavy Timber Trusses
Heavy timber trusses shine in a variety of building types where both structure and visual impact matter:
Lodges & Resorts
Wide open spaces without columns; timber trusses set the tone for rustic luxury.
Churches & Houses of Worship
Large naves and spans benefit from timber’s warmth and symbolic strength.
Barns & Agricultural Buildings
Durable and serviceable, heavy timber allows open interior space for equipment and storage.
Custom Homes & Ranch Houses
Cathedral ceilings with exposed trusses are a hallmark of high-end residential design.
Commercial Retail & Hospitality
Timber trusses can elevate brand appeal and customer experience.
Glulam vs. Solid Sawn Timber Trusses
Solid Sawn Timber
- Definition: Natural sawn wood from a single log
- Pros: Traditional character, visible straight grain
- Cons: Size limitations based on tree diameter; variability in strength
Glued-Laminated Timber (Glulam)
- Definition: Engineered wood made by gluing together layers of lumber
- Pros:
- Can be manufactured in very large sizes
- Uniform strength and predictable performance
- Curved shapes possible
- Cons: Higher cost due to fabrication
Bottom line: Glulam trusses are ideal for very long spans or curved architectural members, while solid sawn trusses are classic choices where proportions fit available timber sizes.
Engineering + Fabrication Process
Heavy timber trusses require precise coordination between architects, engineers, and fabricators to ensure safety, performance, and aesthetics.
Structural Engineering
- Load Analysis: Assess snow, wind, seismic and dead loads.
- Member Sizing: Select appropriate lumber sizes based on loads and span.
- Connection Design: Specify joinery, steel plates, bolts, and fasteners.
- Shop Drawings: Engineering drawings show exact dimensions and joinery details.
Timber Fabrication
- Material Selection: Choose quality boards, visually graded when exposed.
- Cutting & Joinery: CNC routers or manual methods cut joints accurately.
- Assembly: Trusses are partially or fully assembled in controlled environments.
- Finishing: Sanding, stain, fire treatment (if applicable).
- Delivery & Erection: Trusses are installed on site with cranes.
Quality Assurance
- Inspections at fabrication and erection
- Moisture control and wood drying
- Conformance to building codes and engineered specifications
FAQs – Heavy Timber Trusses
What is the typical cost per foot for heavy timber trusses?
Costs vary widely based on wood species, span, joinery, and finish. On average, heavy timber trusses cost more than light wood trusses but offer superior aesthetics and structural performance.
How long can heavy timber trusses span?
Depending on design and materials, spans up to 60′–80′+ are possible, especially with glulam members.
Can heavy timber trusses be engineered for snow loads?
Yes. Licensed structural engineers design trusses for local snow loads, wind, and seismic conditions.
Do heavy timber trusses require maintenance?
Properly detailed and finished timber needs minimal maintenance. Periodic inspections and re-finishing helps longevity.
How do heavy timber trusses perform in fire?
Large timbers char on the outside, which can protect inner fibers and maintain structural integrity longer than unprotected steel.
Can heavy timber trusses be used indoors and outdoors?
Absolutely. Outdoor use requires appropriate species, finishes, and weather protection.
Is heavy timber construction sustainable?
Yes. When sourced from responsibly managed forests, timber is renewable and sequesters carbon.
What finishes are available for exposed timber?
Stains, oils, clear coats, UV protectants, and fire retardants are common options.
Can heavy timber trusses be curved?
Yes—especially when using glulam. Curved trusses create dramatic architectural features.
How long does fabrication take?
Depending on complexity, shop time ranges from weeks to a few months.
Do heavy timber trusses add value to a home?
Yes, they’re often seen as premium architectural features that can increase appeal and perceived value.